In the production process, we use the following technological capabilities of machines
CUTTING:
- Plasma – table 3500x12000mm, sheet metal up to 35mm
- Oxygen – table 3500 x 12000mm, sheet up to 150mm
- Mechanical
- Band saw – bar up to 440mm, flat bar 610 x 440mm
- Guillotine – max thickness up to 16mm, sheet width 3150mm
PLASTIC PROCESSING:
- Stamping – pressure up to 800 kN, holes 10-30mm in flat bars 500 x 18mm
- Bending – pressure up to 2000 kN, sheet width up to 3200 mm
- Straightening – pressure up to 2500 kN
- Straightening sheet metal – sheet thickness up to 4mm, sheet width up to 200mm
- Rolling
- Three-roller – sheet metal up to 12 mm, sheet width up to 2500 mm, profiles up to h = 140 mm
- Four-rollers – sheet up to 25mm, sheet width up to 3000mm
CUTTING MACHINING:
- Turning – max 360 x 3000mm
- CNC milling and boring – X=5800 mm, Y=2500 mm, Z=600 mm – rotary table dimensions 2000 mm x 2400 m – weight of processed parts up to 15 tons
- Automatic CNC line – drilling and cutting for profile processing
WELDING:
- MIG/MAG
- TIG/MMA
- Submerged arc welding, SAW
SURFACE TREATMENT
- Shot blasting – in a cabin with dimensions of 5000 x 5000 x 12000 mm
- Pre-cleaning of materials – width up to 2000mm, height up to 400mm
- Painting
- Spray – with an AirLess hydrodynamic pump
- Electrostatically
- Powder – painting oven with dimensions – height: 2300 mm, width 1300 mm, length: 7500 mm
ASSEMBLY
Due to the dynamic development of our company, we have decided to: decision to expand our machinery park by a large amount
milling and drilling machine WF 13 CNC from FERMAT.
Below are the most important parameters of the machine:
- weight of machined parts up to 15 tons
- rotary table dimensions 2000 x 2400
- longitudinal movement of the stand – X 5 800 mm.
- vertical movement of the headstock – Y 2,500 mm
- slider extension – Z 600 mm
- spindle extension – W 730 mm
- completely CNC controlled. HEIDENHAIN iTNC 530 control system
- 4 linear axes
- extendable work spindle
- extendable slider 600 mm
- tool cooling via the spindle axis
- working spindle diameter ø130 mm
- spindle speed 10 – 3,000 rpm.
- max. spindle torque 2008 Nm
- slider dimensions 400 x 400 mm
- main engine power 37 kW
- working feed in all axes 1 – 8,000 mm/min
The ERMAK SPEED BEND PRO 4.220 hydraulic press from ERMAK is an extremely versatile, efficient and precisely controlled CNC machine, which provides great flexibility in terms of bending length.
The DELEM DA CNC graphic control system allows convenient operation via a color touch screen. The solid construction of the machine combined with a precise CNC control system ensures long-lasting and reliable operation.The machine is easily controlled via an LCD touch screen mounted on the left pivot arm.
The CNC control of the press brake automatically adjusts the pressure force. Bending tolerance, punch setting, bending force and tool safety zones are calculated automatically.
Basic parameters:
- pressure – 220 T
- bending length – 4100 mm
- distance between columns – 3600 mm
- DELEM DA 66T CNC control/
- 15″ high resolution TFT color touch screen
- machine dimensions 5.15 m x 2.25 m x 3.0 m
- machine weight approx. 13,900 kg
